Industrial Control Panel Design and Fabrication

Posted by Maureen Redmond on Aug 6, 2024 2:29:29 PM

With several decades of experience building industrial control panels for our equipment delivered worldwide, Izumi International now provides industrial control panel design and fabrication services for our customers as well.

We have an in-house UL-508A certified panel shop, and have electrical engineers and electrical technicians on site to design to and build to code requirements.

 

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Topics: Trade Shows and News, Carbon Fiber, Industrial Automation, Speed and Length Calibration, Robotunits, Winders

Exploring the Benefits of the Robotunits Powered Roller Conveyors

Posted by Maureen Redmond on Apr 8, 2021 9:03:25 AM

This month’s blog post focuses on our Powered Roller Conveyors. These plug-and-play conveyors transport containers, totes, and boxes with precision and efficiency in straight, curved and 90-degree directions and are ideal for zero-pressure accumulation. You can also control each zone separately.

There are several options to choose from:

  • Powered Roller Conveyors. Available in straight and curved models, these units integrate a 24-volt drive and galvanized steel rollers.

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Topics: Industrial Automation, Aluminum Extrusion, Robotunits, Conveyors

Dispensing with 6-Axis Robots

Posted by Maureen Redmond on Jan 7, 2021 2:04:36 PM

Dispensing by means of 6-axis robots is an efficient platform for various dispensing applications, when a 3-axis tabletop robot does not provide the flexibility required.

Software options are available to allow for path following of  3D CAD models or sketch patterns within a 3D model. Product models can be inserted into a simulated robot environment so that dispensing simulations can be generated offline. This enables the programmer to verify any axis limitations or collisions without taking the actual robot offline and prevents downtime of production.

Dispense verification options are also available to ensure proper dispense bead width tolerances are met, alert upon dispense failure, or for traceability requirements. Bead reconstruction or repair can be done on the spot to prevent product waste and down time.

Download a brochure for further details and options available.

Read the below to see which dispenser to equip on the 6-axis robot for certain applications.

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Topics: 3D Printing, Industrial Automation, Fluid Dispensing, Musashi

Karakuri (からくり) Automation Systems

Posted by Maureen Redmond on Nov 30, 2020 2:42:44 PM


Karakuri ningyo (からくり人形) are traditional Japanese automated puppets with origins dating back to the 7th century. Eventually, they gained widespread popularity around 17th century Edo period in Japan, when a theater opened in Osaka with Karakuri puppets on stage. These dolls relied solely on mechanical components such as springs or cams and clever engineering techniques to produce life-like movements, such as a tea serving doll or an archer doll which loads an arrow in his bow and shoots them one by one. Fast forward to present day 2020, and we live in an age where programmable logic controllers enable precise control sequences in millisecond increments, and 6-axis robots configure a completely automated production line. We now integrate sophisticated electronic controls to fulfill our industrial automation requirements.

However, there are still industrial automation processes that can be done by a fully mechanical, “Karakuri” type system. These systems would require no electricity, which could help achieve a green manufacturing target that may be required in a plant. Having no electronic controls also means lower cost, making integration of this type of automation affordable in situations where cost is a key

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Topics: Industrial Automation, Aluminum Extrusion, Robotunits, Conveyors

Powered Roller Conveyor Systems

Posted by Maureen Redmond on Oct 28, 2020 3:35:13 PM

The Powered Roller Conveyor System from Robotunits is a multi-faceted system that handles product transportation suited to your individual needs. It is designed for immediate use with any orientation or application, and can be combined with all products of the Robotunits Modular Automation System.
Special highlight: The integrated guarding block for Poly-V belts is an integrated part of the roller design and can be assembled without tools.

Facts Benefits
Fully integrated control units Plug & Play installation
Fully compatible in the Modular Automation System Accessible T-slots for attachments
Power transmission with Poly-V belts No additional guarding needed

Watch Video Here

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Topics: Industrial Automation, Aluminum Extrusion, Robotunits, Conveyors

The Essentials for Applying Sizing to Carbon Fibers

Posted by Maureen Redmond on Jul 20, 2020 10:29:26 AM

With the increasing variety of resin systems available for carbon fiber and other high-performance fibers, there is a growing need for development of sizing materials which interface well with each resin/fiber combination.

For the development of the sizing material, it is often difficult to experiment without obtaining un-sized fiber. Unless you produce the fiber in your own facility, in many cases it would be necessary to de-size the fiber first, and then apply the desired sizing materials.


Any handling process can damage the fibers, and de-sizing / re-sizing can be particularly abrasive to the fiber. Thus, equipment for this process needs to put this factor into consideration, and must be as gentle or even more gentle to the fiber as the in-line sizing process during the production of the fiber.

We can provide turn-key systems for single tow sizing development lines as well as multi-tow sizing lines for production scale output requirements. Single tow lines are scalable and configurable: in many cases they are compact table-top units. Production scale lines incorporate industrial-grade equipment, same as the equipment we provide for fiber production plants.

See below for some considerations for specifying the right equipment for the sizing line you may need.

 

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Topics: Carbon Fiber, Industrial Automation, Speed and Length Calibration, Robotunits, Tension Control

Robotunits Conveyor Systems for Flexible Conveying

Posted by Maureen Redmond on Jun 12, 2018 2:44:17 PM

The main focus of the Robotunits technology is to offer quicker, more flexible and more intelligent solutions. This is true in particular for the Robotunits Conveyors. The range includes high performance conveyors with a wide range of belt properties with or without cleats in different shapes and sizes. Accumulating, vacuum or magnetic conveyors and custom conveyors outside of the standard dimensions are also available by special order. The Belt Conveyor System is seamlessly integrated into the Modular Automation System: The extrusions and fasteners used in the conveyors systems are the same as the framework, making integration into equipment framework easy.

There are a variety of conveyors in the lineup as shown below:

 

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Topics: Industrial Automation, Robotunits, Conveyors

What makes Musashi fluid dispensers highly reliable

Posted by Ryutaro Izumi on Jul 11, 2017 8:14:00 AM

At Izumi International, we’re proud to be official distributors of Musashi Engineering automated dispensing equipment. Musashi is the largest fluid dispenser manufacturer in Japan, and their wide line of dispensing products are frequently used in Asia’s electronics manufacturing industry—an industry that demands high-precision applications.

Why do we favor Musashi dispenser products over brands that are better known in the U.S.? There are several important reasons:  

 

Engineering expertise

Musashi Engineering, Inc. was established in 1978, giving them nearly 40 years of experience in the automation world.

But it’s not just longevity that matters here. Nearly half of Musashi’s 700 employees have an engineering background, meaning product design, development, and testing are all done with an expert eye.

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Topics: Industrial Automation, Fluid Dispensing

Adaptable Lift Stations for Automated Processes

Posted by Emily Park on Jun 27, 2017 7:13:00 AM

Do you need to transport products to conveyors at multiple heights? Do you need to load products into vertical storage racks and then retrieve them?  If so, you’ll need a high-quality vertical lifting actuator, or lift station.

In our experience, Robotunits extruded aluminum lift stations are among the best solutions for multi-level product conveyance or storage requirements. Here’s what sets them apart:

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Topics: Industrial Automation

Robotunits Extruded Aluminum Framing Spotted in Action

Posted by Emily Park on May 26, 2017 8:17:53 AM

In previous posts, we’ve discussed the strength and efficiency of extruded aluminum framing for mounting robots and other manufacturing equipment. We noted its strength when it came to bearing weight, but there’s another aspect to consider as well.

Several months ago we were at a trade show and saw a Robotunits aluminum frame in use. Representatives from ABB had set up a demonstration of their FlexPicker robot on the exhibition floor, and they relied on a Robotunits aluminum frame for the display. See the video we shot below:

 

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Topics: Industrial Automation, Aluminum Extrusion