The Importance of Tension Control for Carbon Fiber Processes

Posted by Maureen Redmond on Jul 9, 2018 2:25:53 PM

The importance of the accuracy of the tension coming off of a creel or let-off is forgotten at times.  Extensive design effort is put into the equipment to actually produce the sheet or tube formed from carbon fiber, but in many cases the front end of this process is overlooked.

The accuracy of tension coming off of the creel can influence the mechanical properties of the part, and either enhance or degrade it depending on the tension control. In some cases, it is not the absolute value of tension which is important, but the minimization of deviation of tension between ends. A single tow of fiber with higher tension than the others could degrade a UD sheet or a pultruded part….etc.

We have many success stories from our customers implementing our creels. Uniformity and improved characteristics of a UD sheet or tape, better mechanical properties observed in a pultruded part, stronger filament wound products, and better strength in a woven fabric.

See the details below for further types of creels available.

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Topics: Carbon Fiber, Tension Control

Why We Recommend the DTH Mounted Fiber Tension Sensor

Posted by Ryutaro Izumi on Jul 18, 2017 12:22:31 PM

After 40 years in the textile and fiber industry, we here at Izumi International often see common errors in the fiber production process.

For one, correct tension control is commonly overlooked in composite material manufacturing.

Even with the most modern equipment, if the starting tension at the creel is not controlled properly, then the final product may be constructed of fibers with varying tension. As a result, it will not fully utilize the strength of all fibers equally. This can degrade the mechanical properties of the final product.

In other cases, we see applications where tension on fibers is so high that it causes filament damage. This can also degrade the quality of the final product.

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Topics: Carbon Fiber

Accurate Length and Speed Measurement in Fiber Processing

Posted by Ryutaro Izumi on Mar 29, 2017 1:32:32 PM



Whether you specialize in the production of carbon fiber, textile fiber, fabric, film, or any other kind of fiber or web product, proper measurements of length and speed are vital to your success.

Accurate and stable speed and length measurements ensure consistent output for your fiber or web material process. Inaccuracy in a processing line can result in various problems. If you produce less material than your equipment setting indicates, you’ll upset your customer; producing too much means a profit loss for your company.

Many companies rely on the speed or length counters which are initially included on the equipment. But as time passes, how do you know that reading is accurate? 

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Topics: Carbon Fiber